What is a Procedure-Based Maintenance Organization?

When I was 19 years old I joined the Navy. I was assigned to work on submarines and spent much of my time in the service under water. Floating under the water in a hopefully airtight vessel will focus your mind on the importance of maintaining equipment. I was assigned to the Attack Submarine USS Snook (SSN-592).  During my time onboard I was forced to become familiar with the  “Submarine Safety” (SUBSAFE) program.  In fact , the Navy taught me a few things. First, I learned  the importance of  check lists. Second, I was introduced to the need for standard operating procedures. Finally, I was … [Read more...]

What is Clean? Part II

In Part I, we discussed “What is clean?” and the harmful effects of unclean. In Part II, we will describe a simple suggestion to determine cleanliness that does not require or demand (as in the case of cleanliness specifications dictated by some processes) expensive laboratory equipment, clean rooms, etc. Pay Attention to the Water Break Free Surface Generally, the first and simplest sign we look for in a “clean” surface is a “water break free” part emerging from the rinse steps after the soak and electrocleaner. A water break free surface should have a coating of water, adhering across the … [Read more...]

What Is Clean? Part I

One of the most common phrases I hear from metal finishing managers when referring to their pretreatment cycle and working with them in choosing a cleaner for their process is, “We need the part to be clean.” But what is clean? How do you define clean? Can parts be too clean?  From parts washing between assembly steps at large automotive manufacturers, to clean assembly rooms, to parts involved in paint and plating pretreatment, the word “clean” takes on several definitions and concepts. In this two-part article we will describe: Our definition of "clean" to meet the gambit of finishing … [Read more...]

What is the Timeline for GHS?

In an effort to promote standard criteria worldwide for classifying chemicals according to their health, physical and environmental hazards the Globally Harmonized System (GHS) of Classification and Labeling of Chemicals initiative  was launched. Supporting this initiative, Osha has issued a Hazard Communication Standard Final Rule. This rule outlines changes for both chemical users and chemical producers to become compliant with the new GHS standards. Chemical users: Continue to update safety data sheets when new ones become available, provide training on the new label elements and … [Read more...]

Water and Your Plating Process

When it comes to cleaning and plating, there is one element which affects every single bath. This substance often makes up well over half of each tank, and we largely ignore it. That’s right, I’m talking about water. We put it in every bath, but pay no attention to what kind of water we have and what impact it will make. So let’s start at the beginning to understand how water effects the plating process.  Types of Water That’s right; there are multiple types of water. These can be summarized into Hard, Soft, and Purified. Hard water is characterized by a high mineral content. Oftentimes, … [Read more...]

Basic Cleaning Fundamentals

Here is a simple truth “Nothing gets Plated until it gets Cleaned” Despite this simple truth, cleaning is often a neglected part of the metal finishing process.  Here are some basic principles in metal preparation to follow to help you determine how well prepared the parts are in subsequent plating or finishing operations. Soak Cleaning Fundamentals Soak cleaners are used in simple tanks in which parts are immersed and then left to sit for a period of time. Typically soak cleaners are controlled by time, temperature and concentration. Used properly, soak cleaners should remove all of the … [Read more...]

Auxiliary and Ancillary Products

As our team of trained technicians and sales representative talks with metal finishing shops we notice many needs for chemicals which are not “plating” chemistries. These may include  uses for general purpose floor cleaners, rust inhibitors or anti-splatter for welding.  Clients are often surprised to learn we offer many good and effective chemicals for these applications. But these products don’t just appear in your shop without planning. How do you find the right product for your business? Well you could just type it into the computer and hope a search engine takes you to the correct … [Read more...]

Asterion CEO Blair Vandivier Interviewed by Products Finishing

This interview was originally published by Products Finishing Online here. Blair Vandivier is a lawyer, a pilot and a former college golfer, as well as a board member of the NASF. Several years ago, Vandivier merged his successful Benchmark Products with Roger Sowinski’s New Surface Technologies to form Asterion, a surface technology company that provides specialty chemical finishing products for pretreatment, powder coating and plating. We were lucky to score a round of golf with Vandivier at his exclusive Crooked Stick Golf Club in Indianapolis, Indiana, where we also met his personal … [Read more...]

Execute the Basics All the Time, Every Time for Ultimate Success

It's the little things you do that make the big things in life easier to handle. Most of us have heard the stories of John Wooden, coach of 10 NCAA national championship basketball teams at UCLA, beginning each season teaching the team about putting socks on properly and tying your shoes right. Wooden says, "If you want to win championships, you must take care of the smallest details." The same holds true in plating. Executing the basics properly and taking care of the smallest details first without short cuts makes all the difference in the world when it comes to executing the perfect finish … [Read more...]

Plating Fundamentals: Clean Your Parts

In plating, there is one very simple secret for plating good parts: Be sure you have clean parts. It's not groundbreaking and won't break your process. Much like when you wash dishes at home, we soak and “scrub” parts in our plating process. You'll also use different types of cleaners depending on the soils you are trying to remove Most common cleaners are one of two types: “soak” cleaners or "electro" cleaners. Soak cleaners work simply by reacting with soil as parts are dipped in them. Electro cleaners use electricity to create a reaction that separates soil from your parts. While most … [Read more...]